Wire Rope Rigging Series
- Dawson Group Ltd. - China Manufacturer, Supplier, Factory
Wire rope sling is a kind of special rigging, its main components is wire rope, which is under deep processing and integrated with various connecting parts according to the requirements of lifting. It features in high load, good wear resistance, high tensile strength, long service life and accurate length etc. In addition, it requires not too much for environment. The processing methods for wire rope sling include: endless preparation, pouring, pressing and splice etc.
So far, the wire rope sling is widely applied in harbor, power, steel & iron, petroleum. Shipbuilding, aviation and aerospace etc. Dawson can provide wire rope sling of various specification with the diameter between 6mm and 360mm. Meanwhile, it can, according to the demand of the customers, design and produce the wire rope slings adaptable to various lifting environment and requirements in the shortest time. In addition, it can provide crane-dedicated wire ropes, non-rotating multi-strand wire ropes and series of bright work wire ropes and galvanized point-contact series wire ropes.
Wire Rope Sling By Pressing and Splice
Pressing for wire rope sling is an advanced manufacturing process for wire rope. As one of the most popular sling in the word, the pressed wire rope is of beautiful appearance, high accuracy, and high connection strength, the approximate efficacy index of its joint form is 20% higher than that of the spliced wire rope. Our pressed rope shackle is made of premium wire rope, conforming to GB6946-93 standard and obtained CCS ship inspection certification.
Sling aluminum sleeve
Sling aluminum sleeve is made of seamless aluminum sleeve by the unique techniques of Dawson through special processing for the inside of the aluminum alloy sleeve. Using such sling aluminum sleeve of pressed wire rope sling produced through the unique processing can improve the quality of pressed wire rope products, even higher than the national standard. Due to its cheaper price and high cost effectiveness, pressed aluminum alloy wire rope sling is most widely applied in wire rope pressing field.
Sling copper sleeve
Acid resistant, alkali-resistant, salt-resistant and high-humidity-resistant, sling copper sleeve is applicable to strongly corrosion conditions such as deep sea.
Sling steel sleeve
Sling steel sleeve is suit-able for the lifting job where the joint is under wear abrasion and under extrusion.
Hitches
1. Vertical- The Vertical, or straight, attachment is simply using a sling to connect a lifting hook or other device to a load. Full rated load of the sling may be used, but never exceeded. A tagline should be used on such a lift to prevent rotation, which can damage the sling. A wire rope sling with a hand-tucked splice can unlay and fail if the sling is allowed to rotate.
2. Choker- Choker Hitch configurations reduce the rated capacity of a sling by 20 to 25 percent. If a load is hanging free, the normal choke angle is approximately 135°. When the choke angle is less than 120°, an adjustment in the choker rated capacity must be made(see illustration below). Extreme care should be taken to determine the choke angel as accurately as possible. As indicated in the table below, the decrease in rated capacity is dramatic.
Choker Hitch
RATED CAPACITY ADJUSTIMENT
Choke IWRC and Fiber Core Rope
Angle Percent of
(Degrees) Choker Rated Capacity
Over 120 100
90-120 87
60-89 74
30-59 62
Up to 29 49
Angle Adjustment
Rated capacity adjustment for slings in choker hitch when angle is less than 120°. Choke angles greater than 135° are unstable and should not be used.
3. Basket- Basket hitched distribute a load equally between the two legs of a sling, within limitations imposed by the angles at which legs are rigged to the load(see discussion of sling angles).
Basket Hitch
CAPACITY ADJUSTMENT
Angle Percent of Single Leg
(Degrees) Capacity
90 200
60 170
45 140
30 100
Angle
A basket hitch has twice the capacity of a sling leg only if legs of sling are vertical, and only if D/d ratio is 25:1 and it is vertical. D/d>25:1 per ANSI B30.9.
WARNING: Do not use, or allow the use of the products in this catalogue, unless the user has read and understands the applicable instructions and product warnings. Information available upon request.
Reeving
Revving through connections to load increases load on connections fitting by as much as twice.
Do not reeve.
Triple and Quad Leg Slings
Triple leg slings have 50% more capacity than double leg only if the center of gravity is in center of connection points and the legs are adjusted properly(equal share of the load)
Quad leg slings offer improved stability but do not provide increased lifting capacity.
Center of Gravity(COG)
The location of the center of gravity to the pick points is an important consideration.
COG and Sling Loading
When lifting vertically, the load will be shared equally if the center of gravity is spaced equally between the pick points, as in the first illustration at right. If the weight of the load is 10,000 lbs., then each sling will have a load of 5,000 lbs. and each shackle and eyebolt will also have a load of 5,000 lbs.
When the center of gravity is not equally spaced between the pick points, as in the second illustration, the slings and fittings will not carry an equal share of the load. The sling connected to the pick point closest to the center of gravity will carry the greatest share of the load. Sling 2 is closest to COG. It will have the greatest share of load.
Sling 2 = 10,000 × 8 /（8+2）= 8,000
Sling 1 = 10,000 × 2 /（8+2）= 2,000
WARNING: Do not use, or allow the use of the products in the catalogue, unless the user has read and understands the applicable instructions and product warnings. Information available upon request.
Sling Angle
Sling angle (also called angle of loading) is the angle measured between a horizontal plane and the sling leg or body. This angle is very important and can have a dramatic effect on the rated capacity of the sling (see illustration below) . As illustrated at right, when this angle decreases, the load on each leg increases. This principle applies whether one sling is used to pull at an angle, in a basket hitch, or for multilegged bridge slings. Sling angles of less than 30° shall not be used.
Angles and Load
Angles and Stress
How do you carry two buckets of water? These illustrations typify the stresses imposed on slings when the legs are attached to the load at various angles.
Load Angle Factor
Sling Angle Load Angle
Degrees(A°) Factor =L/H
90 1.00
60 1.155
50 1.305
45 1.414
30 2.00
LOAD ON EACH LEG OF SLING=
(Load/2)×LOAD ANGLE FACTOR
ANSI B30.9 recommends against the use of a horizontal sling angle smaller than 30°.
WARNING: Do not use, or allow the use of the products in the catalogue, unless the user has read and understands the applicable instructions and product warnings. Information available upon request.
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